Plastic PE PP ABS Sheet/Board Manufacturing Extrusion Production Making Machine Extruding Line

• After-sales Service: Provide
• Warranty: 14months
• Product Type: PE Board
• Board Layers: Single&Multi
• Screw No.: Single-screw
• Automation: Automatic
• Model NO.: SJ-120/35
• Computerized: Computerized
• Certification: CE, ISO9001:2008
• Customized: Customized
• Condition: New
• Application Field: Panel Profile
• Engagement System: Full Intermeshing
• Voltage: 380V or Customized
• Screw Channel Structure: Non Deep Screw
• Inverter: ABB
• Co-Extrusion: Yes
• Products Thickness: Computerized
• Assembly Structure: Integral Type Extruder
• Contactor: Schneider
• Motor: Siemens
• PLC: Siemens
• Loader: Vacuum
• Dimension(L*W*H): According to Model
• Transport Package: Shipping/Standard Export Packing
• Specification: Standard
• Trademark: TRUSTY
• Origin: Qingdao, China
• HS Code: 84772090
• Production Capacity: 200kg / H

Product Description

Plastic PP/PE/ABS Sheet Extrusion Line
PP PE Sheet Making Machine




Factory  Condition:

Location	Indoors
Power Supply	No dangerous area
Humidity	≤95%
Temperature	0-40ºC
Power	3-phase, 380V, 50Hz
Total Installed Power	150KVA(Depends on machine model)
Cooling Water	≤25ºC ≥0.3MPa, outdoor water tank: 15-20m³, water circulated with production line
Compressed air	0.3 m³ /min, >0.5MPa,  Equipped with 4-5.5kw air compressor
Production Line Dimension	20m*3m*3.5m

 

A, General description:

     1, Electric condition:380v/50HP/3phases, or customized

     2, Material: PP/PE/ABS

      3, Final product:Width=Customization   thickness:δ=3-30mm

B, Technique parameters:

Single Screw Extruder exhaust type, SJ-120/35 one set

Screw Diameter	120mm
Ratio of the Screw	35:1
Barrel:	38CrMoAIA, under the nit riding treatment and water-cooling compulsive feeding section
Screw:	38CrMoAIA, under the nit riding treatment
Nit riding depth on screw	0.4-0.6mm, hardness: HV>740
Nit riding depth on barrel	0.5-0.7mm, hardness: HV>940
Barrel heating	8 sections heating, cast aluminum heating ring, heating power: 6kw*8 zones Heated covered with stainless steel protection cover
Barrel cooling	Fan cooling, fan power: 0.25kw*7 sets
Barrel venting (vacuum pump degasifier system)	Water-ring vacuum pump, the vacuum pump motor: 7.5kw
Reduction box	Hard tooth reducer, material of gear is 20CrMoTi,
Driving power	185kw motor, frequency control by ABB inverter
Production output	350-400kg/h
Equipped with melt pressure and melt temperature measuring device
Equipped with 200kgs hopper dryer, automatic material spiral feeder

Mold

Complete mold set (including the mold die head, hydraulic screen exchanger, distributor, and melt metering pump)

Three-roller calendaring machine

1, Roller barrel: φ400*1750mm, 

2. The three-roller rack is vertical type, steel plate welding structure,

3. The three-roller system is driven by three bevel wheel hard tooth gear reducer, 

4, Spacing adjustment structure of the three rollers are Worm gear reducer

5, Roller temperature controlling system is equipped with temperature controller. 

Cooling bracket

 

1, Length: 10m,

2, Material is stainless steel tube, after polishing

3, Equipped with protective film coating device and side edge cutting device, pneumatic cutting

4, online edge cutting devices: two knives

5, crusher to recycle the cutting edge wastage online,

The crushed flakes shall be auto transported and feeded to extruder line directly.

Hual off machine

1, Hauling machine adopts rubber-roller cylinder to realize clamping.

2, Rubber roller size is φ250*1750mm.

3, Power of hauling off device: 2.9kw motor 

4, Pulse counting metering: high precision rotary encoder

Cutter

Cutting width: According to model

Cutting mode: equipped with clamping hold-down device

Metering mode: fixed length metering device, with accurate and stable counting

Shearing: long time continuous cutting, the minimum cutting length is >500mm.

Accuracy: length error <=1mm, diagonal error is less than 3mm

Application introduction:
It has characteristics such as high intensity, good temperature resistance, good rotproof, ect. It can be produced with additives according to different requirement such as improving intensity, improving toughness, inproving rigidity, frame retardant, embossing, frosting, ect.
Application: Packaing, priting, stationery, art works, ect.
Main products: gift/advertisement/tile bag, lamp cover, food packaging,etc.

Pre-sale
We provide presales service in various forms, for example, making investment budget, manufacturing planning, etc. so that customers make a reasonable plan with less cost.
Investment budgeting---We provide services of product profit analysis, recommendation of machine and auxiliary equipment and relevant budgeting, human resources allocation and budgeting.
Plant Planning---We provide the mounting dimension of the equipment base, design of equipment layout, workshop ventilation, water transmission etc.

On-sale
Detailed design of workshop lay-out
Technological information of provided products
Schedule about design, manufacture and installation
Working & Producing process
Training courses for the technician team so that the installation is safe and standard

After-sale
For customers buying our products, we provide them training so that they can use and maintain the machine independently.
We will offer to customers technical support in time. If needed, we will offer on-line guidance and assistance.
We can provide free technical guidance if customers need new equipment, add or rebuild equipment.
We will prioritize the product upgrading of previous customers.