High Speed&Capacity PE/PPR 20-110mm 3 Layer Pipe Extrusion Line

Product Description

In Stock High Speed 20-110mm HDPE Tube/Pipe Extrusion line/Making Machine 
PE Pipe Extruder Machine, PE Pipe Extruder, HDPE Pipe Extruder, Pipe Extruder Machine


PE pipe extrusion line application description: This Extrusion Line can be used for different diameter PE Pipe production which have excellent stiffness and flexibility, heat resistance, aging resistance, high mechanical strength, resistance of environmental stress cracks, resistance to creep deformation, heat-linkage, and so on. So, this pipe production line is a preferred for ductwork system of gas, water pipe and agricultural irrigation pipe between city and village.
 

Plastic pipe machine is mainly used in the production of agricultural drainage, water supply and drainage, and cable laying,etc. purposes. The unit consists of single extruder machine, mold, vacuum forming tank, multi-claw haul-off machine, planetary(chipless/non-dust cutter) cutting machine, stacker and so on. And the line can be equipped with Comptroller thickening instrument or computer ink-jet printer, etc. to achieve the production and manufacture of high-grade tubing.
 

Main advantages:
Features of Pipe Machine:

1- 30m/min of maximum lineal extrusion speed, big capacity and low power consumption, and achieved multi- layers co extrusion with 1-5 layers.
2- The copper bush is more wear-resisting and prevent material leakage which can guarantee a stable running   of extruder. 
3- Material feed via spiral groove, efficient transmission and can effectively reduce back-pressure on extruder.
4- Unique design (barrier, shearing and mixing zone) guarantees a uniformed plasticizing effect, and can reduce the pressure on the screw which guarantees a high speed and stable output capacity.
5- High torque gear box has a smart figuration, compact construction, low noise, high carrying capacity, high transmission efficiency can assure long-time trouble-free operation;
6- pipe air cooling system of die head largely increase the extrusion speed and decrease the cooling length     of extrusion line, and improve quality of inner pipe surface;
7- Intelligent PLC controlling system with human-friendly interface make the operation easily and conveniently;
8- Chip-free cutter ensuing flat and smooth cutting surface of pipe.

 

Process Flow:

Single screw extruder →Co-extruder for color string & Multi Layers → Mould → Vacuum Calibration Tank → Spray Cooling Water Tank → Haul-off → No Dust Cutter → Stacker → Final Product Inspecting &Packing
 

 

Main Technical Parameter:

Machine model	Pipe diameter	Vacuum Calibration Tank			Spray Cooling Tank		Haul-off unit		cutter
		Vacuum pump	Water pump	Length(mm)	Water pump	Length(mm)	claws Quantity	Motor	Cutting type
HDPE63	φ16mm-φ63mm	3kw*2	3kw*2	6000mm	3kw*1	6000mm	2	1.5kw*2	No dust cutter
HDPE-110	Φ40mm-φ110mm	4kw*2	3kw*2	6000mm	3kw*1	6000mm	2	3kw	No dust cutter
HDPE-160	Φ50mm-φ110mm	4kw*2	4kw*2	6000mm	4kw*1	6000mm	3	1.1*3	Planetary cutter
HDPE-250	Φ75mm-φ250mm	5.5kw*2	5.5kw*2	6000mm	4kw*1	6000mm	3	1.1kw*3	Planetary cutter
HDPE-315	Φ110mm-φ315mm	5.5kw*2	5.5kw*2	6000mm	5.5kw*1	6000mm	4	1.1kw*4	Planetary cutter
HDPE-630	Φ315mm-φ630mm	7.5kw*2	7.5kw*2	6000mm	7.5kw*1	6000mm	6	1.1kw*6	Planetary cutter
HDPE-800	Φ400mm-φ800mm	5.5kw*2(2m)	5.5kw*2(2m)	6000mm	5.5kw*2	6000mm	8	1.1kw*8	Planetary cutter
		7.5kw*2(10m)	7.5kw*2(10m)
HDPE-1200	Φ630mm-φ1200mm	5.5kw*2	7.5kw*2	6000mm	7.5kw*2	6000mm	10	1.1kw*10	Planetary cutter

Each parts of the production line:

1)SJ-60/38 single screw extruder+SJ-45/33 co-extruder+SJ-25/25 color extruder
Details :
High efficiency extruder is designed for HDPE pipe, equipped with GNORD reducer which is high speed and low noise, feeding section with cooling unit and reversing spiral groove, different pitch undulant screw which allows great output, lower melting temperature, and lower energy consumption. 
Distributed spiral composite extrusion die-head ensures the melting pressure and flux even and stable, the surface of pipe smooth and glossy.

2)A+B+A 3 layers mold die head
Extrusion die-head, pipe extrusion mould, vacuum calibrators.
Single layer extrusion mould, double layers extrusion die moudld, three-layers extrusion molds.


3)9000mm vacuum water spraying tank
Vacuum calibration and spray water cooling tank made of stainless steel ensures precise calibration and fast cooling. 
Vacuum water tank

spraying water tank


4)two claws haul-off machine
Adopts two claws haul-off unit, speed adjusted by ABB frequency inverter or by servo-moto

5)high speed automatic cutter