HDPE Carbon Reinforced Spiral Corrugated Multiduct Corrugated Tube/Pipe Extrusion Line

• Warranty: 14 Months
• Product Type: PE Pipe
• Screw No.: Single-screw
• Automation: Automatic
• Computerized: Computerized
• Certification: CE, ISO9001:2008
• Model NO.: SJ-90/30
• Customized: Customized
• Condition: New
• After-sales Service: Oversea Installation & Debugging
• PLC (Customized): Siemens
• Touch Screen: Siemens
• Inverter: ABB
• Transport Package: Wooden Packing
• Specification: Customized
• Trademark: Trusty
• Origin: China
• HS Code: 84772090
• Production Capacity: 30 Sets/Month

Product Description

COD Multi-channel cable bundle pipe production line

1.Product Introduction

COD cable bundle pipe production line (COD multi-channel cable bundle pipe equipment) is our company developed in recent years, and is the first to launch new production China, the product with high output, simple process, high degree of automation, easy to operate. COD pipe that COD pipe production line 
manufactured, also know as multi-channel corrugated pipe, corrugated cable protection pipe, which is constituted by multiple cable pipes and outer pipe, COD pipe by the production process, put the inner pipes(3-7) which has produced into outer pipe, this approach created a new era in this field. Inner and outer pipes are made HDPE (high density polyethylene), with high degree of elasticity, although there are many inner piper in the outer pipe, still can intertwine well on winding frame. This is summed up the pros and cons of various of cables in the past, and produce a new generation of high-performance cables pipe. It uses a very low coefficient of friction-HDPE as the main raw material.



2.COD pipe production process

Raw material + master batches→mixing→vacuum feeding →material drier 
→single screw extruder→extrusion mould→corrugation forming machine
→hual off→winder→finished product inspecting &packing

3.Main Parameters

The Main Parameters of the COD pipe machine (outlayer pipe):

Model	SJ-75(PE)
L/D	30:1
Pipe Diameter(mm)	50-200
Output(kg/h)	150-200
Production speed (m/min)	1.5
Power (kw)	22

The Main Parameters of the COD pipe machine (inner core pipe):
 

Model	SJ-65/33(PE)	SJ-90/30(PE)
L/D	33:1	30/1
Pipe Diameter(mm)	16-32	32-63
Output(kg/h)	150	200
Production speed (m/min)	12-15	8-15
Power (kw)	37	50

The machinery electric parts details
 

	ITEM	BRAND
1	Motors	Famous brand in China
2	PLC (customized)	SIEMENS 200 series
3	Interface module(customized)	SIEMENS
4	Touch screen(customized)	SIEMENS
5	Low voltage electrical	SIEMENS&SCHNEIDER
6	Inverter	ABB
7	Temperature control system	OMRON

4.Features

COD products are special spiral shape, it enhances the compression strength of the traditional PE straight pipe, the compression strength is several times than the traditional pipe, improve the effectiveness and flexibility, the occurrence of an earthquake, collapse, etc., but also to ensure safety. Because COD pipe (1000 meters per) coiled on the stacker, it is possible to reduce the considerable amount of labor costs, the most important thing is, COD does not require the insertion of the inner pipes, the inner tube has been varied since the equipment inside the outer pipe. Because thread processing, COD can bend freely, bending force can reach 90 degrees, and even larger angle, does not require any special tools to bend or straighten. At the construction site can bypass an obstacle. Since the inner tube of the one-line design and good low coefficient of friction, there is no connection, the problem of non-kinking wire particularly convenient, but also extend the distance between holes. The tube is completely airtight, resistant to high internal pressure, you can use the cable gas Rafah. In the case of the same outer diameter of the tube can be much more inner tube, increased use efficiency.

5.Equipment list of the machine
 

Inner pipe extrusion line	outside pipe extrusion line
1,Single Screw Extruder	single screw extruder
2,Extrusion Mold	COD pipe guiding unit
3,Iiner Making Extruder	covering extrusion die
4,Vacuum Calibration Tank	COD pipe forming unit
5, Water Spray CoolingTank	COD pipe hauling -off unit
6, Hauling-off machine	COD pipe cutting uinit
7,Cutter	COD pipe winding unit
8, Single Station Winder	Electric control unit

6.Detailed photo of the production line
 

 

 

7.Final product pictures
 

 

8.About us

      1)About company
       Qingdao Trusty Plastic Machinery Co., Ltd. is a professional plastic extrusion equipment
manufacturer integrating design, research and development, production and sales.
The company's main products are rich, the production technology is mature, and the after-sales service is guaranteed. Products are sold at home and abroad, such as: Brazil, Chile, Mexico, the Philippines, Italy, Russia, Pakistan, Vietnam, India, Algeria, Egypt and other countries.
       Our company is located in Qingdao, one of the plastic machinery bases in China, where the railway, sea transportation, aviation and other transportation systems are very complete. And it is one of the regions with rapid economic development in the coastal cities.The advantaged geographical conditions have provided great convenience for the development of the company's trade.
Our company's main products are:
PVC door and window profile production line
WPC wood-plastic profile production line
PVC wall panel production line
PVC/PE/PPR/PP pipe production line
PP/PE/ABS board/sheet production line
PVC/WPC crust foam board production line
PE/PP/PC hollow sheet production line
PVC roof tile production line
PP/PET packing belt production line
According to customers' needs, to achieve diversified processing customization.

Over the years, the company has always adhered to the tenet of "honesty for basis, quality for living, innovation as the theme, and development as the focus", abide by the quality commitment to users, and won the trust of customers.
     2)About services     

Technical documentation

All symbols on the equipment will be in English. We will be responsible for providing the Buyer with a general layout plan, electrical plan, installation orientation and manuals, in English.

Arrangements for inspection, installation and testing of the equipment

a. After all of the equipment is delivered to the customer's factory, the Buyer shall be responsible for all preparation work, e.g. electricity supply, water supply, cranes and labor, etc.
b. We will prepare visa applications for their engineers, who will assist in the equipment installation and testing at the Buyer's factory.  
c. The Buyer will buy a round-trip air ticket for the engineer(s) after the visa application is approved. The Buyer is responsible for all expenses generated, e.g. visa application fees, meals, accommodation and an allowance of $80.00 per day for each engineer.
d. The engineer(s) will provide free training for the operators and maintenance people, in Buyer's factory.
e. If the Buyer does not request commissioning by our engineer(s) within four months from the date of the bill of lading, it will be accepted that all the equipment has been successfully tested and approved by the Buyer.

Quantity and quality guarantee

a. In cases of quantity discrepancies or equipment damage, at the destination, the Buyer will file a claim within 30 days after the arrival of the goods at its destination. The insurance company and the shipping company will be responsible for all discrepancies and damage caused by the shipping company or other transportation companies. 
b. Guarantee period and after-sales services: 13 months from the date of the bill of lading.
During this guarantee period, if there is a quality issue, we will provide spare parts without charge. If malfunctions are caused by the Buyer's improper operation of equipment, we will provide the Buyer with spare parts at cost prices. 
c. Long-term service:
Beyond one year, we will provide the Buyer with spare parts at reasonable prices and provide long-term technical guidance.

 
     3)About Loading and transportation


 

7.FAQ

1.WHY CHOOSE US
We are the Professional manufacturer to develop the plastic extrusion machines in Qingdao. Machine quality and customer satisfaction is our pursuit.Be sure we have the strength to provide you with quality machines and perfect service.

2.WHAT SERVICES DO WE OFFER?
Pre-sale communication → Design proposal, signature confirmation→
Customized production→ Test machine before shipment →Package &
delivery→ Engineer installation→Training operator → Technical support

3.PAYMENT TERMS:
30% of total amount should be paid by T/T as down payment ,the balance (70% of total amount) should be paid before delivery by T/T or irrevocable L/C by payment(at sight).